BS EN IEC 60352-9:2024 - Solderless Connections Ultrasonically Welded Connections

Standard Number: BS EN IEC 60352-9:2024

Pages: 74

Released: 2024-04-02

ISBN: 978 0 539 17470 0

Status: Standard

Overview

Introducing the BS EN IEC 60352-9:2024, the definitive standard for solderless connections, specifically focusing on ultrasonically welded connections. This comprehensive document provides general requirements, test methods, and practical guidance to ensure the highest quality and reliability in your electrical connections.

Why Choose BS EN IEC 60352-9:2024?

In the fast-evolving world of electronics and electrical engineering, ensuring robust and reliable connections is paramount. The BS EN IEC 60352-9:2024 standard is meticulously crafted to address the needs of modern electrical systems, offering a wealth of knowledge and practical insights.

Key Features

• Comprehensive Coverage: Spanning 74 pages, this standard covers all aspects of ultrasonically welded connections, from general requirements to detailed test methods.
• Up-to-Date Information: Released on April 2, 2024, this standard reflects the latest advancements and best practices in the field.
• Practical Guidance: Provides actionable insights and practical guidance to help you implement and maintain high-quality solderless connections.
• Global Relevance: As an internationally recognized standard, BS EN IEC 60352-9:2024 ensures your connections meet global quality and reliability benchmarks.

Detailed Content

The BS EN IEC 60352-9:2024 standard is divided into several key sections, each meticulously designed to provide in-depth knowledge and practical guidance:

1. General Requirements

This section outlines the fundamental requirements for ultrasonically welded connections, ensuring they meet the highest standards of quality and reliability.

2. Test Methods

Detailed test methods are provided to help you evaluate the performance and durability of your connections. These methods are designed to be rigorous and comprehensive, ensuring your connections can withstand the demands of modern electrical systems.

3. Practical Guidance

In addition to theoretical knowledge, this standard offers practical guidance to help you implement and maintain high-quality connections. This includes tips and best practices for achieving optimal results.

Benefits of Ultrasonically Welded Connections

Ultrasonically welded connections offer several advantages over traditional soldered connections:

• Enhanced Reliability: Ultrasonically welded connections are known for their superior reliability and durability, making them ideal for critical applications.
• Improved Performance: These connections offer excellent electrical performance, ensuring efficient and stable operation of your electrical systems.
• Environmental Benefits: Solderless connections eliminate the need for solder, reducing the environmental impact and health risks associated with soldering materials.
• Cost-Effective: By eliminating the need for solder and associated materials, ultrasonically welded connections can be more cost-effective in the long run.

Who Should Use This Standard?

The BS EN IEC 60352-9:2024 standard is an invaluable resource for a wide range of professionals, including:

• Electrical Engineers: Ensure your connections meet the highest standards of quality and reliability.
• Quality Assurance Professionals: Implement rigorous test methods to evaluate the performance of your connections.
• Manufacturers: Adopt best practices for producing high-quality ultrasonically welded connections.
• Researchers and Academics: Stay up-to-date with the latest advancements and best practices in the field.

Conclusion

In conclusion, the BS EN IEC 60352-9:2024 standard is an essential resource for anyone involved in the design, production, or maintenance of electrical connections. With its comprehensive coverage, up-to-date information, and practical guidance, this standard ensures your connections meet the highest standards of quality and reliability.

Don't miss out on this invaluable resource. Equip yourself with the knowledge and tools you need to achieve excellence in your electrical connections with the BS EN IEC 60352-9:2024 standard.

BS EN IEC 60352-9:2024

This standard BS EN IEC 60352-9:2024 Solderless connections is classified in these ICS categories:

• 29.120.20 Connecting devices
• 31.220.10 Plug-and-socket devices. Connectors

IEC 60352-9:2024 provides guidelines for welding and testing of ultrasonically welded connections and includes requirements, tests and practical guidance information. Ultrasonic welding is a form of cold friction welding that is becoming increasingly popular in many industries. This type of welding uses ultrasonic vibration to join materials together, creating a bond that is both strong and reliable. Ultrasonic welding has been identified as a process in ISO 4063-41 by the International Organization for Standardization (ISO). The process of ultrasonic welding relies on high frequency ultrasound waves being used to create frictional heat at the connection point. High temperature is not required for this special method of welding, making it one of the most cost-effective ways to join two materials together. It also requires fewer steps than traditional methods, meaning it can be completed quickly and with minimal resources. Ultrasonic welding has been around for decades but only recently has become more widely utilized due to advances in technology and its availability at lower cost. It can be used on many different materials including plastics, rubbers, metals, textiles, and composites. Due to its precision and strong bonds it creates, it has become extremely popular in manufacturing processes such as automotive industry, electronics industry, furniture production and even medical device production. This document covers ultrasonically welded connections made with stranded or flexible wires (class 2, 5 or 6 per IEC 60228) of copper or copper alloy, as well as of aluminium or aluminium alloy. These welded metal-to-metal connections shall employ wires with cross-sectional area of 0,08 mm2 to 160 mm2 and shall not exceed a total cross-sectional area, in case of wire bundle, of 200 mm2. For aluminium or aluminium alloy wires, the minimum required cross-sectional area is 2,5 mm2. Additionally, information on materials, data from industrial experience and test procedures are included to ensure electrically stable connections under prescribed environmental conditions. Lastly, this document aims to achieve comparable results when using ultrasonic welding equipment with similar performance and specifications as specified by the termination manufacturer.