PD IEC PAS 62840-3:2021 Electric Vehicle Battery Swap System

Standard Number: PD IEC PAS 62840-3:2021

Pages: 44

Released: 2021-10-29

ISBN: 978 0 580 95472 6

Name: Electric vehicle battery swap system Particular safety and interoperability requirements for battery swap systems operating with removable RESS/battery systems

Status: Standard

Overview

The PD IEC PAS 62840-3:2021 standard is a comprehensive guide that sets out the particular safety and interoperability requirements for battery swap systems operating with removable RESS (Rechargeable Energy Storage Systems) or battery systems. This standard is essential for manufacturers, engineers, and stakeholders involved in the electric vehicle (EV) industry, ensuring that battery swap systems are safe, reliable, and compatible across different platforms and technologies.

Key Features

• Comprehensive Safety Guidelines: This standard provides detailed safety requirements to ensure the safe operation of battery swap systems, minimizing risks associated with the handling and swapping of high-energy batteries.
• Interoperability Requirements: It outlines the necessary criteria for interoperability, ensuring that battery swap systems can work seamlessly with various EV models and battery types.
• Up-to-Date Information: Released on October 29, 2021, this standard incorporates the latest advancements and best practices in the EV industry.
• Detailed Documentation: With 44 pages of in-depth information, this standard covers all aspects of battery swap systems, from design and installation to operation and maintenance.

Why Choose PD IEC PAS 62840-3:2021?

As the electric vehicle market continues to grow, the need for efficient and safe battery swap systems becomes increasingly important. The PD IEC PAS 62840-3:2021 standard addresses this need by providing a robust framework that ensures the safety and interoperability of these systems. By adhering to this standard, manufacturers and operators can enhance the reliability and user experience of their battery swap systems, ultimately contributing to the broader adoption of electric vehicles.

Who Should Use This Standard?

This standard is designed for a wide range of professionals and organizations within the EV industry, including:

• Manufacturers: Ensure that your battery swap systems meet the highest safety and interoperability standards.
• Engineers: Gain a thorough understanding of the requirements for designing and implementing battery swap systems.
• Regulatory Bodies: Use this standard as a benchmark for evaluating the safety and compatibility of battery swap systems.
• EV Fleet Operators: Ensure the safe and efficient operation of your battery swap infrastructure.

Detailed Content

The PD IEC PAS 62840-3:2021 standard is divided into several sections, each focusing on a specific aspect of battery swap systems:

• Introduction: An overview of the scope and purpose of the standard.
• Safety Requirements: Detailed guidelines on the safety measures that must be implemented to protect users and equipment.
• Interoperability Criteria: Specifications for ensuring compatibility between different battery swap systems and EV models.
• Design and Installation: Best practices for the design and installation of battery swap systems.
• Operation and Maintenance: Guidelines for the safe and efficient operation and maintenance of battery swap systems.
• Testing and Certification: Procedures for testing and certifying battery swap systems to ensure compliance with the standard.

Benefits of Compliance

Adhering to the PD IEC PAS 62840-3:2021 standard offers numerous benefits, including:

• Enhanced Safety: Minimize the risk of accidents and injuries associated with battery swap operations.
• Improved Reliability: Ensure that battery swap systems operate consistently and effectively.
• Greater Compatibility: Facilitate the integration of battery swap systems with a wide range of EV models and battery types.
• Regulatory Compliance: Meet the requirements of regulatory bodies and industry standards.
• Increased Consumer Confidence: Provide users with the assurance that your battery swap systems are safe and reliable.

Conclusion

The PD IEC PAS 62840-3:2021 standard is an essential resource for anyone involved in the design, manufacture, operation, or regulation of electric vehicle battery swap systems. By providing comprehensive safety and interoperability requirements, this standard helps to ensure that battery swap systems are safe, reliable, and compatible with a wide range of EV models and battery types. Stay ahead in the rapidly evolving EV industry by adhering to the PD IEC PAS 62840-3:2021 standard and contribute to the broader adoption of electric vehicles.

PD IEC PAS 62840-3:2021

This standard PD IEC PAS 62840-3:2021 Electric vehicle battery swap system is classified in these ICS categories:

• 43.120 Electric road vehicles

This document applies to battery swap systems for removable RESS of electric road vehicle when connected to the supply network, with a rated supply voltage up to 480 V AC or up to 400 V DC, for battery systems with a rated voltage up to 120 V DC.

NOTE 1 In the following countries, the acceptable nominal supply voltage is up to 600 V AC: CA, US.

This document applies to battery swap systems for removable RESS/EV where the removable RESS/EV is stored for the purpose of transfer power between the battery swap station and removable RESS/EV.

Requirements for bidirectional energy transfer DC to AC are under consideration and are not part of this document.

This document applies to:

• battery swap systems supplied from on-site storage systems (for example buffer batteries etc);

• manual, mechanically assisted and automatic systems;

• battery swap systems intended to supply removable battery systems having communication allowing to identify the battery system characteristics;

• battery swap systems intended to be installed at an altitude of up to 2 000 m.

The aspects covered in this document include:

• requirements for power transfer between the battery systems;

• additional requirements for communication;

• the connection to supply network.

Additional requirements may apply to special locations.

This document does not apply to:

• safety requirements for mechanical equipment covered by ISO 10218 (all parts);

• locking compartments systems providing AC socket-outlets for the use of manufacturer specific voltage converter units and manufacturer specific battery systems;

• safety aspects related to maintenance;

• electrical devices and components which are covered by their specific product standards;

• trolley buses, rail vehicles;

• any on-board equipment which is covered by ISO;

• EMC requirements for on-board equipment while connected to the supply, which are covered by IEC 61851-21-1.

Requirements for battery swap systems using protective measures as covered by 410 of IEC 60364-4-41:2005 other than double or reinforced insulation are under consideration.